Carbon Steel Socketweld Flange
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Carbon Steel Socketweld Flange
For strong, leak-proof piping connections, consider Carbon Steel Socketweld D from EBY Fasteners. Our extensive selection includes various sizes and pressure classes to meet the diverse needs of your industrial systems. Manufactured to rigorous standards, they offer reliable performance and compatibility you can count on
Need help selecting the ideal solution? Let our knowledgeable team assist you in choosing the right carbon steel grade, flange configuration, and finish for your specific operating conditions. From standard socketweld flange to tailored solutions, EBY Fasteners has the expertise to ensure your piping system performs optimally
Choose EBY Fasteners for your Carbon Steel Socketweld Flange needs. We’re dedicated to providing exceptional quality, competitive pricing, and outstanding customer support. Discover how we can simplify your procurement process
Choose EBY Fasteners for your Carbon Steel Socketweld Flange needs. We’re dedicated to providing exceptional quality, competitive pricing, and outstanding customer support. Discover how we can simplify your procurement process
- ASTM A105 : This widely-used grade provides a reliable balance of strength, ease of welding, and cost-effectiveness for many forged carbon steel flange applications. Think of it as the go-to choice for general-purpose piping across various industries
- ASTM A350 (LF1/LF2) : Flange built from ASTM A350 grades (especially LF2) are specifically designed to maintain their integrity in freezing temperatures. They're indispensable in cold climates, cryogenic systems, or any application where standard steels could become brittle and fail
- ASTM A181 : While this standard applies to general-purpose forged carbon steel, it's less frequently employed in flange manufacturing compared to grades like A105. You're more likely to find it used for unique flange types or in applications with specific requirements
- ASTM A694 (F42, F46, etc.) : This standard encompasses high-strength grades of forged carbon steel. Flange constructed from these grades (think F52 or F60) can withstand significantly higher internal pressures than those made from A105. They're vital for high-pressure lines and systems where heavy mechanical stresses are a concern
- ASTM A516 Gr. 70 : This grade finds use in both pressure vessels and flange manufacturing. Its standout feature is improved toughness compared to lower grades, offering enhanced resistance to cracking. This makes it a good choice for demanding operating environments
- NPS : Nominal Pipe Size is a standardized designation referring to the approximate inside diameter of a compatible pipe. It's a crucial parameter for ensuring that the chosen flange matches the size of your piping system
- ID & OD : These abbreviations stand for Inside Diameter and Outside Diameter. The ID measurement is critical for ensuring smooth, unobstructed flow through the flange. The OD defines the flange's overall exterior dimensions and informs spacing requirements during installation
- Bolt Circle (BC) : This refers to the diameter of an imaginary circle passing through the centers of the bolt holes on the flange. Knowing this measurement is essential for aligning the flange during installation and for selecting the correct matching bolts
- Raised Face (RF) & Height (H) : These dimensions describe a common flange face design. The raised face provides a precise contact surface for the mating flange and gasket, improving sealing performance. The height (H) dictates how far this raised face extends from the flange body
- D & ID 2 : These measurements likely denote additional dimensions relevant to the specific flange design. "D" might refer to a flange body diameter, while "ID 2" could relate to an alternate internal diameter measurement. Understanding these dimensions would involve knowing the exact flange type or having access to a manufacturer drawing
- Raised Face Thickness (T) & Flat Face Thickness (T2) : These values specify the thickness of the raised face section and the overall flange thickness (in the case of a flat-faced flange). These dimensions influence the flange's weight, potential stresses it can withstand, and its overall pressure rating
- Bolt Hole (B) & No. of Holes : These define the diameter of the bolt holes and the total number of holes on the flange. Choosing compatible bolts and ensuring proper alignment are both directly reliant on these parameters
- Permanent socketweld Connection : Socketweld Flange creates a strong and leak-tight connection by inserting the pipe into a recessed socket within the flange and applying a filet weld around the circumference. This seamless joint eliminates potential leak points and offers superior reliability.
- Structural Strength : The combination of the socketweld and robust carbon steel construction provides excellent mechanical strength. This makes socketweld flange well-suited for piping applications with high pressures, vibrations, or bending loads.
- Primarily for Smaller Sizes : Socketweld Flange are most commonly used in smaller diameter piping, typically below 2" in nominal pipe size. This is due to limitations in the depth of the socket and practicalities of the welding process for larger diameters.
- Good Internal Flow : The smooth internal transition between the pipe and flange promotes smooth fluid flow and minimizes turbulence within the system. This reduces pressure drops and potential erosion inside the piping.
- Fabrication Requirements : Socketweld Flange requires careful alignment and proper welding techniques to ensure a strong, leak-free joint. For critical applications, they often require post-weld radiography or other non-destructive testing to verify quality.
- Industry Compliance : Adherence to standards like ASME B16.11 ensures compatibility, material quality, dimensional precision, and reliable performance within their pressure-temperature ratings
- Chemical : Carbon Steel Socketweld Flange finds extensive use in the chemical processing industry. They are especially valuable in smaller diameter process lines handling chemicals and solvents, where a robust and leak-proof connection is essential. Careful consideration of the specific chemicals being transported is needed to select an appropriate carbon steel grade, ensuring compatibility and minimizing corrosion risks.
- Oil & Gas : The oil and gas industry utilizes carbon steel socketweld flange in various upstream and downstream applications. They find use in smaller diameter instrumentation lines, auxiliary piping, and lower-pressure process lines. Their strong, permanent connection offers a reliable solution in these systems.
- Power Plant : Carbon steel socketweld flange is frequently found in power plants, particularly in instrument lines, smaller-diameter cooling water systems, and less-critical piping applications. Their strength and reliability make them suitable for these often high-pressure environments within power generation systems.
- Industrial Machineries : In the world of industrial machinery, carbon steel socketweld flange is often found in hydraulic systems, lubrication piping, and process lines (typically smaller diameters). Their leak-tight connections and ability to withstand mechanical stresses make them a vital component within various types of industrial equipment.
- Pharmaceuticals : Carbon steel socketweld flange plays a role in pharmaceutical manufacturing where sterile fluids, clean-in-place solutions, and other pharmaceutical-grade materials are handled. The smooth internal transition of a socketweld connection minimizes potential contamination points, making this flange ideal for maintaining the hygienic conditions demanded by this industry
Chemical Composition
| Element | Composition |
|---|---|
| Carbon | 0.12% - 2.0% |
| Manganese | Present |
| Sulfur | Present |
| Silicon | Present |
| Phosphorus | Present |
