Carbon Steel Reducers (CONC. and ECC.)
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Carbon Steel Reducers (CONC. and ECC.)
EBY Fasteners is a leading manufacturer, supplier, and exporter of high-quality Carbon Steel REDUCERS (Concentric & Eccentric). These reducers are one of the most commonly used industrial pipe fittings for adapting different pipe sizes in a pipeline system. They are designed to deliver exceptional reliability in critical piping applications. The reducers are available in two types: Concentric Reducers and Eccentric Reducers
The reducers are manufactured as per ASTM, ASME, DIN, and other national & international standards. The Carbon Steel grades used for these reducers include ASTM A 234 WPB, WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65, and WPHY 70. These materials are selected for their durability and resistance to corrosion. These reducers are widely used in various application industries like oil and gas, power stations, petrochemicals, and shipbuilding industries. They are available in sizes ranging from ½” to 24” and schedules from SCH.10 TO SCH.XXS
The reducers are known for their efficient working strength, excellent resistance to corrosion, superior durability, and great toughness. EBY Fasteners provides these reducers in all industries such as Petrochemical, Pulp And Paper Co, Oil and Gas, Chemical Industry, Food Processing Industry, Plumbing, Water Supply Systems, Power Plant, General Purpose Applications, and Fabrication Industry
The reducers are known for their efficient working strength, excellent resistance to corrosion, superior durability, and great toughness. EBY Fasteners provides these reducers in all industries such as Petrochemical, Pulp And Paper Co, Oil and Gas, Chemical Industry, Food Processing Industry, Plumbing, Water Supply Systems, Power Plant, General Purpose Applications, and Fabrication Industry
- ASTM Standards : These standards provide the foundation for the quality, dimensions, and material properties that carbon steel reducers must meet to ensure reliable performance and compatibility within your piping system.
- ASTM A234 : This standard covers wrought carbon steel fittings (like reducers) designed for pressure piping applications. Grades within this standard, such as WPA, WPB, and WPC, indicate variations in chemical composition and heat treatment.
- ASTM A106 : This focuses on seamless carbon steel pipes for high-temperature service. Reducers are sometimes made from pipe sections, and ensuring the grade matches the rest of your piping ensures consistency.
- ASTM A515 : This standard covers carbon steel plates intended for pressure vessels used in moderate and lower-temperature service. Some reducers might be manufactured from plate material, and adherence to this standard ensures the reducer can withstand the pressures of your system.
- Grades : The grade of steel plays a significant role in determining the reducer's suitability for different temperatures, pressure handling capabilities, and resistance to corrosion.
- A, B, C (common across A234 and A106) : These letter grades generally denote increasing carbon content within the steel. This translates to slightly higher strength and hardness but potentially reduced ductility as you progress from A to C.
- Grades 65 and 70 (ASTM A515) : These grades indicate the minimum tensile strength of the steel in ksi (thousands of pounds per square inch). Higher numbers indicate stronger steel, allowing for more demanding applications or possibly thinner-walled designs.
- Importance of Matching Grades : When choosing a carbon steel reducer, it's crucial to select a grade that aligns with the other components of your piping system and matches its specific operating conditions. This ensures consistency of material properties across the entire section of piping, minimizing potential leaks or failures due to mismatched strength or temperature tolerances
- Dimensions :
- Large End (in) : This refers to the diameter of the larger opening of the reducer. It's crucial to match this dimension precisely to the diameter of the larger pipe you'll be connecting.
- Small End (in) : This indicates the diameter of the smaller opening of the reducer. This needs to match the diameter of the smaller pipe being connected.
- End to End (in) : This dimension represents the overall length of the reducer, measured from the end of the larger opening to the end of the smaller opening. This measurement is important for planning your piping layout and ensuring you have sufficient space to accommodate the reducer.
- Weight (kg/piece) : The weight of the reducer varies depending on its dimensions and wall thickness. While not the primary factor in selection, weight can be a consideration if your piping system has strict structural limitations or if you need to estimate shipping costs.
- Specific Examples : The table you provided showcases specific reducer configurations. For instance, a reducer designated "3 x 1 1/2" has a 3-inch diameter large end, a 1 1/2-inch small end, and likely a length and weight corresponding to those dimensions.
- Importance of Specifications : Understanding these specifications is vital when selecting the appropriate reducer for your piping needs. Accurate measurements and selecting the correct dimensions ensure a leak-tight connection and proper fit within your piping system
- Seamless Diameter Reduction : The primary function of a reducer is to provide a smooth transition between pipes of different diameters. This minimizes turbulence, promotes efficient flow, and reduces the potential for pressure losses within your piping system.
- Type Options :
- Concentric Reducers : Offer a centered, symmetrical reduction in diameter, ideal for maintaining uniform flow characteristics.
- Eccentric Reducers : Feature an offset transition, allowing you to modify the pipe's centerline. This is useful for bypassing equipment, creating vertical drops, or for navigating obstacles within your piping design.
- Robust Carbon Steel Construction : Manufactured from carbon steel, these reducers offer strength, durability, and resilience in demanding industrial settings. Careful selection of the specific grade is important to ensure the reducer can handle your system's operating temperatures and chemical compatibility.
- Size Range : Carbon steel reducers are available in a wide range of sizes to accommodate various piping systems. Matching the reducer's dimensions precisely to the pipes you're connecting is crucial for ensuring a secure and leak-free joint.
- Wall Thickness Options : Reducers come in various wall thicknesses (schedules), offering a choice for different pressure-handling capabilities. Choosing a schedule that aligns with your system's pressure requirements is essential for safety and the prevention of leaks.
- Adherence to Standards : Carbon steel reducers manufactured to standards like ASME or MSS ensure predictability in sizing, tolerances, and compatibility, simplifying installation and integration within your piping network
- Refinery & Petrochemical : Carbon steel reducers are crucial components in refineries and petrochemical facilities, ensuring smooth transitions between pipes of varying sizes. They facilitate the integration of pumps, valves, filters, and other vital equipment. Additionally, reducers manage changes in diameter within process lines, optimizing flow characteristics and enabling the creation of branch lines for specialized purposes.
- Chemical : Carbon steel reducers are indispensable for constructing the complex process piping networks found in chemical processing plants. They seamlessly connect pipes, reactors, pumps, and other equipment while accommodating differences in connection sizes. Reducers also play a role in creating smaller offshoots for process monitoring, sampling points, or the integration of specialized components.
- Oil & Gas : The oil and gas industry, from upstream extraction to downstream processing, relies on carbon steel reducers extensively. They are essential in building complex gathering lines and distribution networks, allowing for diameter adjustments as needed. Reducers also optimize flow transitions within processing facilities and enable connections to specialized equipment, process lines, and instrumentation.
- Power Plant : Within power plants, carbon steel reducers find use in water supply systems, connecting pipes of different sizes and integrating auxiliary equipment. They might also be utilized in less critical process lines to manage transitions and ensure smooth flow where operating pressures are less demanding.
- Industrial Machineries : Carbon steel reducers are vital elements in the hydraulic, lubrication, and coolant systems found within various industrial machines. They optimize flow and pressure management by integrating components with different connection sizes, such as pumps, valves, and actuators. Reducers also allow for targeted lubrication delivery and the creation of branches within coolant systems to optimize cooling performance throughout the machine
Chemical Composition
| Element | Composition |
|---|---|
| Carbon | ≤ 0.35 |
| Manganese | ≤ 1.35 |
| Phosphorus | ≤ 0.05 |
| Sulfur | ≤ 0.058 |
| Silicon | ≤ 0.35 |
| Chromium | ≤ 0.40 |
| Molybdenum | ≤ 0.15 |
| Nickel | ≤ 0.40 |
| Copper | ≤ 0.40 |
| Vanadium | ≤ 0.08 |
